First principles-based design of lightweight high entropy alloys

Recently, the design of lightweight high entropy alloys (HEAs) with a mass density lower than 5 g/cm³ has attracted much research interest in structural materials. We applied a first principles-based high-throughput method to design lightweight HEAs in single solid-solution phase. Three lightweight quinary HEA families were studied: AlBeMgTiLi, AlBeMgTiSi and AlBeMgTiCu. By comprehensively exploring their entire compositional spaces, we identified the most promising compositions according to the following design criteria: the highest stability, lowest mass density, largest elastic modulus and specific stiffness, along with highest Pugh's ratio. We found that HEAs with the topmost compositions exhibit a negative formation energy, a low density and high specific Young's modulus, but a low Pugh's ratio. Importantly, we show that the most stable composition, Al_0.31Be_0.15Mg_0.14Ti_0.05Si_0.35 is energetically more stable than its metallic compounds and it significantly outperforms the current lightweight engineering alloys such as the 7075 Al alloy. These results suggest that the designed lightweight HEAs can be energetically more stable, lighter, and stiffer but slightly less ductile compared to existing Al alloys. Similar conclusions can be also drawn for the AlBeMgTiLi and AlBeMgTiCu. Our design methodology and findings serve as a valuable tool and guidance for the experimental development of lightweight HEAs.