Investigation of Novel Solid Dielectric Material for Transformer Windings

Improvement techniques aimed at enhancing the dielectric strength and minimizing the dielectric loss of insulation materials have piqued the interest of many researchers. It is worth noting that the electrical breakdown traits of insulation material are determined by their electrochemical and mechanical performance. Possible good mechanical, electrical, and chemical properties of new materials are considered during the generation process. Thermoplastic polyurethane (TPU) is often used as a high-voltage insulator due to its favorable mechanical properties, high insulation resistance, lightweight qualities, recovery, large actuation strain, and cost-effectiveness. The elastomer structure of thermoplastic polyurethane (TPU) enables its application in a broad range of high-voltage (HV) insulation systems. This study aims to evaluate the feasibility of using TPU on transformer windings as a solid insulator instead of pressboards. The investigation conducted through experiments sheds light on the potential of TPU in expanding the range of insulating materials for HV transformers. Transformers play a crucial role in HV systems, hence the selection of suitable materials like cellulose and polyurethane is of utmost importance. This study involved the preparation of an experimental setup in the laboratory. Breakdown tests were conducted by generating a non-uniform electric field using a needle-plane electrode configuration in a test chamber filled with mineral oil. Various voltages ranging from 14.4 kV to 25.2 kV were applied to induce electric field stress with a step rise of 3.6 kV. The partial discharges and peak numbers were measured based on the predetermined threshold values. The study investigated and compared the behaviors of two solid insulating materials under differing non-electric field stress conditions. Harmonic component analysis was utilized to observe the differences between the two materials. Notably, at 21.6 kV and 25.2 kV, polyurethane demonstrated superior performance compared to pressboard with regards to the threshold value of leakage current.