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JANUS: an open-source 3D printable perfusion bioreactor and numerical model-based design strategy for tissue
João Meneses1,2, Sofia R Fernandes2, João C Silva3,4
1Centre for Rapid and Sustainable Product Development, Polytechnic of Leiria, Marinha Grande, Portugal.
Frontiers in Bioengineering and Biotechnology
|January 1, 2024
Summary
This study introduces an open-source 3D printable perfusion bioreactor and a numerical model strategy for tissue engineering. This innovation enhances cell culture control, improving comparison and replicability in research.
Area of Science:
- Biotechnology
- Tissue Engineering
- Biomedical Engineering
Background:
- Bioreactors are crucial for sustaining cell cultures in tissue engineering, managing nutrient and waste exchange.
- Existing bioreactor designs vary significantly, hindering reproducibility and data comparison due to diverse protocols and conditions.
- Integrating sensor and stimulation technologies aims to enhance cellular responses like proliferation and differentiation.
Purpose of the Study:
- To develop an open-source, 3D-printable perfusion bioreactor design.
- To establish a numerical model-driven strategy for optimizing cell culture protocols.
- To enable simultaneous application of electric field and shear stress stimulation for improved cell culture control.
Main Methods:
- Designed and 3D printed an open-source perfusion bioreactor.
- Developed a numerical model to guide protocol development.
- Integrated capacitive-coupled electric field and fluid-induced shear stress stimulation systems.
- Validated stimulation systems experimentally and through numerical predictions.
- Conducted preliminary in vitro validation of the bioreactor's performance.
Main Results:
- The bioreactor design is open-source and 3D printable.
- The numerical model-driven strategy successfully guided protocol development.
- Experimental validation confirmed the bioreactor's ability to deliver electric field and shear stress.
- Results from stimulation systems aligned with numerical predictions.
- Preliminary in vitro tests confirmed the bioreactor supports viable cell cultures.
Conclusions:
- The developed open-source bioreactor and protocol strategy improve control, comparison, and replicability in tissue engineering.
- The integrated stimulation systems are validated and align with numerical models.
- This work provides openly available physical and virtual tools for advancing tissue engineering research.

