Design and fabrication of a simple and cost-effective optical flow meter using liquid crystals and textile grid

The measurement of airflow velocity is crucial in various fields, and several sensing approaches have been developed for detecting airflow, including optical fiber-based flowmeters. However, these sensors often require complex fabrication processes and precise optical alignment. In this paper, a simpler and more cost-effective approach has been used to measure air flow rate by utilizing the birefringence property of liquid crystals (LCs). LCs possess distinct optical characteristics, and their reorientation due to airflow can be detected by observing the intensity of the output light between crossed polarizers. The novelty of this study is the utilization of a textile grid to hold the LC layer, which simplifies the fabrication process. This LC-based gas flowmeter offers a simple, low-cost setup and provides rapid performance. This research presents what we believe to be a new approach to calculate airflow by exploiting the optical properties of LCs, which is a new frontier in gas flow measurement. The proposed airflow meter is capable of detecting airflow rates ranging from 0 l/min to 7.5 l/min with an accuracy of 0.5 l/min. It exhibits a stable response time in 75 seconds, and the sensor maintains acceptable stability over time.