Practical Applications of a Set-Based Camera Deployment Methodology

This work establishes a complete methodology for solving continuous sets of camera deployment solutions for automated machine vision inspection systems in industrial manufacturing facilities. The methods presented herein generate constraints that realistically model cameras and their associated intrinsic parameters and use set-based solving methods to evaluate these constraints over a 3D mesh model of a real part. This results in a complete and certifiable set of all valid camera poses describing all possible inspection poses for a given camera/part pair, as well as how much of the part's surface is inspectable from any pose in the set. These methods are tested and validated experimentally using real cameras and precise 3D tracking equipment and are shown to accurately align with real imaging results according to the hardware they are modelling for a given inspection deployment. In addition, their ability to generate full inspection solution sets is demonstrated on several realistic geometries using realistic factory settings, and they are shown to generate tangible, deployable inspection solutions, which can be readily integrated into real factory settings.