Additive Manufacturing of Earth-Based Materials: A Literature Review on Mortar Composition, Extrusion, and Processing

Douglas Rocha1,2, Paulina Faria1, Sandra S Lucas2

  • 1CERIS, Department of Civil Engineering, NOVA School of Science and Technology, NOVA University of Lisbon, 2829-516 Caparica, Portugal.

PubMed

Related Concept Videos

Mortar01:29

Mortar

Mortar, a mixture of Portland cement, hydrated lime, sand, and water, is a crucial binding material in construction. Its primary function is to join masonry units together, filling gaps and ensuring a uniform distribution of weight across the structure. This helps in preventing potential weaknesses. Mortar also serves as a protective barrier against environmental elements such as water and wind, thereby safeguarding the interior of the structure. It also compensates for surface irregularities...
217
Mortar Properties01:17

Mortar Properties

Mortar properties encompass a range of characteristics crucial for construction and masonry work, including workability, water retention, bond strength, durability, compressive strength, volume change, and appearance. Workability refers to mortar's ability to be easily applied and manipulated without sagging or falling off surfaces, which is important for efficient masonry unit placement and alignment. Water retention is essential to prevent the mortar from losing moisture too quickly to...
124
Manufacture of Concrete Masonry Units01:27

Manufacture of Concrete Masonry Units

The process of manufacturing concrete masonry units begins by mixing stiff concrete composed of Portland cement, aggregates, and water. This mixture is then poured into metal molds. To ensure the concrete settles uniformly and to avoid separation of its components, the mixture in the molds is subjected to vibration. Shortly after, the still-wet blocks are removed from the molds and placed on racks.
These wet blocks are then transported for curing, which can occur in one of two environments: a...
98
Bricks01:14

Bricks

Bricks, a fundamental building material, are crafted from fired clay and exhibit a range of shapes, sizes, and colors. The production process starts with extracting local clay or shale, which is then crushed, ground, and screened for a fine texture. The refined material is blended with water, creating a pliable mixture that can be formed into bricks using one of three processes: soft mud, dry press, or stiff mud methods.
Soft mud bricks are shaped in molds with high moisture content and can be...
96
Additives and Fillers in Concrete01:29

Additives and Fillers in Concrete

Additives and fillers are integral to enhancing the properties of concrete. Pozzolans and blast-furnace slag are additives or admixtures due to their reactions with calcium hydroxide released during cement hydration. Fillers, which are finely ground and similar in fineness to Portland cement, improve concrete attributes such as workability density, and reduce capillary bleeding or cracking. Some fillers possess hydraulic properties or participate in benign reactions within the cement paste.
The...
96
Masonry01:28

Masonry

Masonry, known for its strength, durability, and aesthetic versatility, encompasses construction with solid stone or man-made units like bricks, clay tiles, terra cotta, and concrete blocks, combined to form structures like walls, floors, and arches. These units are placed in a systematic fashion, known as coursing, and are bound together using mortar—a mixture typically made of water, cement, and sand.
The process of building with masonry is hands-on and can be executed with basic tools....
465