Effect of Microwaves on the Rapid Curing of Metakaolin- and Aluminum Orthophosphate-Based Geopolymers

This paper deals with the influence of microwaves on the hardening and curing of geopolymer binders synthesized from metakaolin or aluminum orthophosphate with sodium silicate solution as the activator. Pure geopolymer pastes as well as geopolymer mortars were considered. The variable parameters were the modulus of the sodium silicate solutions (molar ratio of SiO₂ to Na₂O: 1.5, 2.0 and 2.5) and the Si/Al ratio (3/1 and 2/1). Selected samples were cured in a microwave oven until hardening, so the curing time depended on the mixture. For comparison some samples were cured at ambient temperature. To investigate the influence of microwave radiation on the reaction kinetics, isothermal heat flow calorimetry, ultrasonic velocity measurements and rheological investigations into the variation of curing temperature were used. In addition, the mechanical properties of the cured samples were characterized. The results show that microwave curing only takes a few minutes, so it is the most time-saving method. Key factors influencing the geopolymer reaction under microwave radiation are the raw materials as well as the Si/Al ratio. Metakaolin-based geopolymer binders are more stable than those based on aluminum orthophosphate, especially regarding their salt efflorescence. Microwave radiation is an efficient method to accelerate the geopolymer reaction.