Hydrothermal carbonization of corncob for hydrochar production and its combustion reactivity in a blast furnace

A key factor restricting the application of biochar in the steel industry is its high-quality upgrading. This paper evaluated the characteristics of hydrochar produced by HTC (hydrothermal carbonization) process of corncob to be used as a solid fuel. HTC temperatures (240-300 °C) and HTC water-reused times (1-3 times) were examined for their effects on hydrochar yield, physicochemical characteristics, and combustion properties. The results showed hydrochar yields, O/C, and H/C parameters decreased as HTC temperature and water-reused times increased, while its high heating value increased. Due to dehydration and decarboxylation, hydrochar showed similar characteristics to those in bituminous coal. The removal efficiency of alkali metal K reached 99% after HTC treatment. Carbonaceous hydrochar had become more compact, orderly, and stable with increasing amounts of aromatic functional groups, C = C, and C = O. Hydrochar, as a biofuel, has higher ignition energy and is more stable than corncob due to its high carbonaceous order degree. To calculate combustion kinetic parameters, the Kissinger-Akahira-Sunose (KAS) and Flynn-Wall-Ozawa (FWO) methods were applied. The results revealed that E_α (average activation energy) was quite similar between the two models. HC-300 had an E_α of 262 kJ/mol. HTC could be an efficient way to reutilize corncob biomass into clean biofuels with high calorific value.