Novel approach to water-efficient bulk industrial textile printing production of cotton fabric

Water scarcity poses a global threat in climate change era, and regrettably, the textile processing industry is squandering a significant volume of water during bulk production. This research focused on a sustainable water-saving approach in the printing of cotton fabric by modifying the reactive printing recipe and methodology. Three modified recipes (X, Y, Z) and one controlled recipe (C) were tested using reactive dyes. The conventional reactive printing recipe (Control) includes sodium alginate, urea, mild oxidizing agent, and sodium bicarbonate. In contrast, the modified recipe trials incorporated an acrylic-based synthetic thickener in the replacement of sodium alginate (alone and in combination with sodium alginate). A total of four recipes (one controlled conventional and three modified recipes) were examined using three reactive dyes at two dose levels (2 % and 4 %). Various characterization techniques, including shade variation, color penetration into the fabric, sharpness of the edges, color tinting on the adjacent white fabric, perspiration fastness (both acidic and alkaline), washing fastness, rubbing fastness, and fabric hardness, affirmed that Y recipe yielded the best results in fabric testing, cost reduction, and water conservation. This research represents a pioneering contribution to the printing industry with novel recipes.