pH-Responsive Graphene Oxide-Based 2D/3D Composite for Enhancing Anti-Corrosion Properties of Epoxy Coating

The functionalized graphene oxide (GO)-based composites as fillers added into organic coatings are desired for realizing the longstanding corrosion protection of carbon steel. Here, the pH-responsive two-dimensional/three-dimensional (2D/3D) GO-based composite (ZIF-90-AAP/GO) was developed by environmentally friendly corrosion inhibitor 4-aminoantipyrine (AAP) anchored on the in situ growth of zeolite imidazolate framework-90 (ZIF-90) on the GO surface (ZIF-90/GO) through the Schiff base reaction. The active filler (ZIF-90-AAP/GO) was incorporated into an epoxy coating (EP) to obtain a high-performance self-healing coating on the surface of carbon steel. ZIF-90-AAP can greatly improve dispersion and compatibility of GO in EP. The low-frequency impedance modulus of ZIF-90-AAP/GO-EP can still reach up to 1.35 × 10¹⁰ Ω⋅cm² after 40 days, which is about three orders of magnitude higher than that of the EP containing GO (GO-EP) relying on its passive and active corrosion protection. Meanwhile, ZIF-90-AAP/GO-EP exhibits excellent self-healing performance. The self-healing rate of ZIF-90-AAP/GO changes from negative to positive after 24 h, which results from the effective corrosion inhibition activity of ZIF-90-AAP for carbon steel based on the pH-triggered controlled release of AAP. The developed pH-responsive 2D/3D GO-based composite coating is very attractive for the corrosion protection of carbon steel.