Detection of incipient rotor unbalance fault based on the RIME-VMD and modified-WKN

Due to the high incidence and inconspicuous initial characteristics of rotor unbalance faults, the detection of incipient unbalance faults is becoming a very challenging problem. In this paper, a new method of small rotor unbalance fault diagnosis based on RIME-VMD and modified wavelet kernel network (modified-WKN) is proposed. Firstly, in order to extract the small unbalance fault information from the vibration signals with low signal-to-noise ratio (SNR) more efficiently, the RIME algorithm is used to search for the optimal location of the penalty factor and decomposition layer in the variable mode decomposition (VMD). Secondly, the most relevant decomposition components to the small unbalance fault information are selected by using Pearson Correlation Coefficients and utilized to reconstruct the signal. Finally, the modified-WKN diagnostic model that is used for multi-sensor data fusion is constructed. The model can acquire features of vibration signals from multiple position sensors, which enhances the ability of the modified WKN diagnostic model to deal with incipient fault modes. Based on the experimental analysis of rotor unbalance fault datasets with different SNRs, it is verified that the detection performance of the proposed method is better than the traditional WKN and VMD-WKN methods. Specifically, the proposed method is more sensitive to the initial unbalance faults.