Sequentially optimized process towards sustainable synthesis of activated carbon from wild thornbush for...

Environmental nuisance thornbush Prosopis juliflora was utilized as an inexpensive and renewable biomass raw material for the sustainable production of activated carbon. Previously, the sequential muffle furnace-microwave arrangement was effective with acid activation for activated carbon synthesis. However, the intermediate synthesis steps were not optimized. In this work, we have optimized the intermediate steps, viz. chemical impregnation, carbonization, and microwave activation. Sequential optimization for base activation was developed and compared with acid activation. The base-activated carbon (BAC) exhibited a more crystalline nature and faster uptake kinetics than AAC. BAC demonstrated an adsorption capacity of 576 mg/g for 4-nitrophenol (4-NP) surpassing that of optimized acid-activated carbon (AAC) by 45%. The optimal base activation required 1.85 times lower microwave energy than that of the acid activation. BAC exhibited significantly higher BET surface area (1319 m²/g) and micropore volume (0.524 cm³/g) which were about 28% and 26% higher than those of AAC. When compared to biochar obtained from the same thornbush, the BAC exhibited an 11-fold increase in adsorption capacity. The adsorbents could be easily regenerated with ethanol and used up to five cycles. Adsorption using BAC also could achieve 80% COD removal for industrial wastewater, while AAC led to 61% removal. Continuous packed column with BAC revealed a breakthrough time of 3.5 h for industrial effluent while for 500 mg/L 4-nitrophenol, it was 25 h. Prosopis juliflora thornbush, an environmental nuisance, could be converted into a high-capacity adsorbent for environmental remediation after careful sequencing and optimization of the intermediate synthesis steps.