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3D Printing Materials and Technologies for Orthopaedic Applications.

Cambre Kelly1, Samuel B Adams2

  • 1restor3d, Inc, Durham, NC; and.

Journal of Orthopaedic Trauma
|March 19, 2024
PubMed
Summary

3D printing revolutionizes orthopaedic surgery by enabling patient-specific implants with complex porous structures for better bone integration and stability. Continued technological advancements promise further innovation in orthopedic device manufacturing.

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Area of Science:

  • Orthopaedic Surgery
  • Biomaterials Engineering
  • Additive Manufacturing

Background:

  • 3D printing has rapidly advanced over the past decade.
  • Its applications in orthopaedics have expanded significantly.
  • This technology is used for various reconstructions, including spine, extremities, and trauma.

Purpose of the Study:

  • To review the evolution and applications of 3D printing in orthopaedic surgery.
  • To highlight the advantages of 3D printing for orthopaedic implants.
  • To discuss the materials and future potential of this technology in the field.

Main Methods:

  • Review of current 3D printing technologies and materials used in orthopaedics.
  • Analysis of key advantages, including porous lattice creation and patient-specific designs.

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  • Discussion of applications in spine, upper extremity, foot and ankle, oncologic, and traumatic reconstructions.
  • Main Results:

    • 3D printing enables the creation of complex porous lattices for enhanced osseointegration and implant stability.
    • Patient-specific implants with intricate geometric designs can be manufactured based on preoperative imaging.
    • A variety of materials, including metals, polymers, and ceramics, are utilized for 3D-printed orthopaedic devices.

    Conclusions:

    • 3D printing technologies offer significant advantages for orthopaedic surgical applications.
    • The ability to produce patient-specific implants and porous structures is a key benefit.
    • Ongoing advancements in materials and printers suggest a bright future for 3D printing in orthopaedics.