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A High-throughput Automated Platform for the Development of Manufacturing Cell Lines for Protein Therapeutics
Published on: September 22, 2011
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An open-source FACS automation system for high-throughput cell biology
Diane M Wiener1, Emily Huynh1, Ilakkiyan Jeyakumar1
1Chan Zuckerberg Biohub-San Francisco, San Francisco, California, United States of America.
Plos One
|March 21, 2024
Summary
We developed an automated platform for Fluorescence-Activated Cell Sorting (FACS) to accelerate cell engineering. This system reduces labor by 93% and standardizes cell selection for high-throughput biology.
Area of Science:
- Cell biology
- Biotechnology
- Bioengineering
Background:
- Gene editing advances enable large-scale cell engineering.
- Current cell manufacturing and handling methods require acceleration.
- Fluorescence-Activated Cell Sorting (FACS) is crucial for selecting engineered cells but is labor-intensive and lacks automation.
Purpose of the Study:
- To develop an integrated hardware and software platform for automating Fluorescence-Activated Cell Sorting (FACS).
- To enable high-throughput, walkaway cell selection for engineered cells.
- To provide a universal solution for automating instruments lacking an Application Program Interface (API).
Main Methods:
- Developed an integrated software and hardware platform around a commercial FACS instrument.
- Automated sample handling, instrument control, and algorithmic generation of sorting gates.
- Designed an open-source system with build documentation for broader accessibility.
Main Results:
- Achieved "walkaway" functionality for FACS sample processing.
- Reduced hands-on labor by 93% through automation.
- Eliminated operator errors and standardized gating conditions, improving consistency.
Conclusions:
- The automated FACS platform significantly accelerates the selection of engineered cells.
- The developed strategy for instrument automation is applicable to other instruments lacking an API.
- The open-source nature of the platform fosters a collaborative ecosystem for high-throughput cell biology tools.

