Design and analysis of a microgripper for trans-scale clamping based on a compliant multistable mechanism

Piezoelectric actuators commonly used in microgrippers have a small stroke, and their accuracy is reduced by the transmission amplification unit, which leads to a contradiction between the clamping range and the clamping accuracy in existing piezoelectric-actuated microgrippers. This paper proposes a design scheme to divide the total clamping range of the microgripper into segments based on the compliant multistable mechanism (CMM). First, by using the stable equilibrium positions of the CMM, the total clamping range of the microgripper is divided into multiple smaller clamping sub-intervals to accommodate objects of different scales. Then, the theoretical models of the displacement amplification ratio of the microgripper amplification mechanism and the stiffness of the microgripper in different clamping sub-intervals are established, and the force-displacement characteristics of the CMM are analyzed. Next, through finite element simulation, the correctness of the theoretical analyses is verified, and it is shown that objects between 0 µm and 1.650 mm can be clamped using four clamping sub-intervals under a five times displacement amplification ratio. Finally, a microgripper of the CMM consisting of two three-segment fully compliant bistable mechanisms connected in series is designed and machined, and microgripper segmented clamping experiments are conducted. The experimental results demonstrate the feasibility of the design scheme proposed in this paper.