Energy audit and associated carbon footprint estimation for a Meta Abo brewery

Industrial development in Ethiopia is rapidly increasing, leading to a growing gap between energy supply and demand. To address this, efficient energy utilization in existing industries is crucial. Energy audits identify energy losses and recommend saving measures. Therefore, this study evaluates energy efficiency through an audit and estimates greenhouse gas emissions for a Meta Abo brewery. The indirect method of energy audit and the greenhouse gas protocol of carbon footprint estimation were used to evaluate the energy efficiency and carbon emissions of Meta Abo brewery. The boiler efficiency for Bono Energia and Cochran boilers was found to be 79.2% and 80.9%, respectively. Poor insulation caused an estimated annual fuel loss of 35,350 l (638,768 Ethiopian birr) for steam pipes, while steam leakage resulted in a loss of 31,614 l (571,265 Ethiopian birr). The factory's high electricity expense was attributed to a diesel generator consuming 6000 l/d. Greenhouse gas emissions raised from 9156 to 22,697 tons of CO₂ equivalent between 2014 and 2018. Implementing the proposed energy-saving measures could save 20.4 TJ of thermal and electrical energy annually, costing approximately 8.5 million Ethiopian birr, and reduce boiler emissions by 455 tons of CO₂ equivalent. Therefore, implementation of these measures is recommended.