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Updated: Jun 29, 2025

Three-Dimensional Particle Shape Analysis Using X-ray Computed Tomography: Experimental Procedure and Analysis Algorithms for Metal Powders
Published on: December 4, 2020
Development of a Powder Analysis Procedure Based on Imaging Techniques for Examining Aggregation and Segregation
Giuseppe Bonifazi1,2, Paolo Barontini3, Riccardo Gasbarrone4
1Department of Chemical Engineering, Materials and Environment, Sapienza University of Rome, via Eudossiana 18, 00184 Rome, Italy.
Abstract:
In this manuscript, a method that utilizes classical image techniques to assess particle aggregation and segregation, with the primary goal of validating particle size distribution determined by conventional methods, is presented. This approach can represent a supplementary tool in quality control systems for powder production processes in industries such as manufacturing and pharmaceuticals. The methodology involves the acquisition of high-resolution images, followed by their fractal and textural analysis. Fractal analysis plays a crucial role by quantitatively measuring the complexity and self-similarity of particle structures. This approach allows for the numerical evaluation of aggregation and segregation phenomena, providing valuable insights into the underlying mechanisms at play. Textural analysis contributes to the characterization of patterns and spatial correlations observed in particle images. The examination of textural features offers an additional understanding of particle arrangement and organization. Consequently, it aids in validating the accuracy of particle size distribution measurements. To this end, by incorporating fractal and structural analysis, a methodology that enhances the reliability and accuracy of particle size distribution validation is obtained. It enables the identification of irregularities, anomalies, and subtle variations in particle arrangements that might not be detected by traditional measurement techniques alone.
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