High-yield and cost-effective biosynthesis process for producing antimicrobial peptide AA139

Ying Zhang1, Yapeng Wang1, Jianguang Lu2

  • 1School of Pharmacy, Fudan University, Shanghai, 201203, People's Republic of China; Shanghai Institute of Pharmaceutical Industry, China State Institute of Pharmaceutical Industry, Shanghai, 201203, People's Republic of China.

Insights

This study developed a novel bioprocess for producing AA139, a potent antimicrobial peptide (AMP), overcoming previous yield limitations. The optimized method achieved significantly higher yields of AA139 for potential clinical applications against resistant bacteria.

Area of Science:

  • Biotechnology
  • Microbiology
  • Biochemistry

Background:

  • AA139, a potent antimicrobial peptide (AMP) variant, shows activity against multidrug-resistant (MDR) and extensively drug-resistant (XDR) Gram-negative bacteria.
  • Previous production methods for AA139 yielded less than 5 mg/L and were hindered by complex chemical synthesis, limiting research and clinical use.

Purpose of the Study:

  • To establish an efficient bioprocess for producing AA139.
  • To significantly increase the yield and purity of recombinant AA139 (rAA139) for further investigation and potential clinical applications.

Main Methods:

  • AA139 was expressed intracellularly in Escherichia coli (E. coli) BL21 (DE3) using SUMO fusion technology.
  • A simplified downstream process was developed based on physicochemical characteristics.
  • High cell density fermentation (HCDF) was optimized to enhance protein expression by 54%.

Main Results:

  • A yield of 56 mg of rAA139 per liter of culture was achieved with 98% purity, the highest reported to date.
  • Characterization confirmed the molecular mass, disulfide bonds, and antimicrobial activity of the produced rAA139.
  • The developed bioprocess overcomes previous limitations in AA139 production.

Conclusions:

  • The study presents a highly efficient bioprocess for producing recombinant AA139.
  • This optimized production method significantly increases yield and purity, facilitating future research and clinical development of AA139 as an antimicrobial agent.

Related Concept Videos

Upstream Processing01:27

Upstream Processing

Upstream processing represents a critical phase in biomanufacturing, wherein biological systems such as microorganisms, mammalian cells, or insect cells are cultivated to produce therapeutic proteins, vaccines, enzymes, or other biologically derived products. This phase encompasses all steps from the selection and genetic manipulation of the production organism to the cultivation of cells in bioreactors under tightly controlled environmental conditions.Host Selection and Genetic OptimizationThe...
Production of Organic Acids01:25

Production of Organic Acids

Lactic acid, an important organic acid extensively applied in food, pharmaceutical, and biodegradable polymer industries, is primarily produced via microbial fermentation. This method is favored over chemical synthesis due to its environmental sustainability and capacity for enantiomerically pure product formation. Among various microbial processes, the fermentation of starch-based substrates stands out due to the abundance and renewability of raw materials like corn and potatoes.Hydrolysis of...
Production of Antibiotics01:27

Production of Antibiotics

Penicillin, one of the earliest and most widely used antibiotics, is produced industrially by the filamentous fungus Penicillium chrysogenum. Large stirred-tank bioreactors ranging from tens to hundreds of thousands of liters maintain tightly controlled temperature, pH, and dissolved oxygen conditions to support fungal metabolism and maximize antibiotic yield. Penicillin is a secondary metabolite, synthesized primarily during the stationary growth phase, which requires a carefully managed...
Production of Pharmaceuticals01:30

Production of Pharmaceuticals

Industrial insulin production uses genetically engineered E. coli expressing a proinsulin gene controlled by a tryptophan promoter and containing a methionine linker for later cleavage. The cells also carry ampicillin resistance for selective growth. Seed cultures are stored at −80 °C and production begins by thawing a small amount to inoculate starter cultures, which are progressively scaled to a 50,000-L bioreactor. In the bioreactor, E. coli grow in nutrient-rich media under sterile, tightly...