Explosive weld joint characteristics of Copper-Tantalum via simulation

This report aims to examine the effects of impact velocity, impact depth, and impact orientation on the Cu-Ta weld joint of the explosive welding process via MD simulation. The findings indicate that the residual shear stress in the welded block mostly increases as the impact velocity rises. The bottom Ta block is more severely distorted than the higher Cu block due to the impact direction. During the tensile test, three stress zones can be identified including the low-stress Cu block, the high-stress Ta block, and the medium-stress weld joint in the middle of the samples. The weld joint position is lower than the median line of the welded block. The Cu-Ta welded block with 500 m/s impact velocities had the highest ultimate tensile strength (UTS) value of 6.49 GPa. With increasing impact depth, the atomic strain level, residual shear stress, and weld joint dimensions all noticeably increase. The Cu-Ta welded block with an impact depth of 7.5 Å has the greatest UTS values, measuring 11.65 GPa, because of its well-crystal structure. Changing the impact orientation does not result in a dramatic change in atomic strain. Orientation (001) vs (001) has the highest strain and stress rates. With an impact orientation of (110) vs. (111), the Cu-Ta welded block gets the highest UTS value of 8.03 GPa compared to other orientations.