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An Antimicrobial Copper-Plastic Composite Coating: Characterization and In Situ Study in a Hospital Environment.

Alexandre M Emelyanenko1, Fadi S Omran1, Maria A Teplonogova2

  • 1A. N. Frumkin Institute of Physical Chemistry and Electrochemistry, Russian Academy of Sciences, Leninsky Prospect 31, 119071 Moscow, Russia.

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Summary

Researchers developed a durable copper coating for electrical switch buttons using gas dynamic spray deposition. This antimicrobial coating significantly reduced microbial contamination in a hospital setting, offering a new defense against healthcare-associated infections.

Keywords:
ABS plasticantimicrobial effectbactericidal coatingscopperhealthcare-associated infections

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Area of Science:

  • Materials Science
  • Biotechnology
  • Infectious Disease Control

Background:

  • Healthcare-associated infections (HAIs) pose a significant threat, necessitating novel strategies for microbial control.
  • Electrical switch buttons are frequently touched surfaces, acting as potential reservoirs for pathogen transmission.
  • Existing antimicrobial solutions may lack durability or broad applicability.

Purpose of the Study:

  • To develop and evaluate an operationally durable copper coating with antimicrobial properties for electrical switch buttons.
  • To assess the efficacy of the copper coating in reducing microbial contamination in a real-world hospital environment.
  • To determine the potential of this technology in mitigating the spread of HAIs.

Main Methods:

  • Gas dynamic spray deposition of copper onto acrylonitrile butadiene styrene (ABS) plastic.
  • In situ studies comparing microbial contamination on copper-coated and standard buttons.
  • 22-week environmental monitoring using swab analysis in a hospital setting.

Main Results:

  • A durable copper coating with an integral polymer film was successfully created on ABS plastic switch buttons.
  • Copper-coated buttons demonstrated a significant antimicrobial effect compared to standard buttons.
  • Environmental monitoring revealed a 2.7-fold reduction in microbial contamination frequency on copper-coated buttons over 22 weeks.

Conclusions:

  • The developed gas dynamic sprayed copper coating offers a durable and effective antimicrobial solution for plastic electrical switch buttons.
  • This technology presents a promising alternative for reducing microbial load on high-touch surfaces and combating HAIs.
  • The findings support the broader application of antimicrobial coatings in healthcare settings to enhance infection control measures.