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Downstream Processing01:29

Downstream Processing

Downstream processing begins once fermentation is complete and involves a series of steps to recover and purify products such as acids, vitamins, antibiotics, or proteins.Cell HarvestingFor example, for intracellular protein-based products, the first step is harvesting the cells. This is typically achieved using centrifugation or filtration to separate the cells from the liquid phase.Cell Disruption for Intracellular ProductsIf the target product is intracellular, the harvested cells must be...

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Constant Pressure-controlled Extrusion Method for the Preparation of Nano-sized Lipid Vesicles
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Process optimization for microfluidic preparation of liposomes using food-grade components.

Sung-Chul Hong1, Chi Rac Hong2, Minsoo Kim3

  • 1Department of Food Science and Biotechnology, Kunsan National University, Gunsan 54150, Republic of Korea.

Food Chemistry
|April 28, 2024
PubMed
Summary

This study developed optimized food-grade liposomes for the food industry. These liposomes match conventional ones in properties, ensuring safety and effectiveness for delivery systems.

Keywords:
Food-grade componentLiposomeMicrofluidizerPlackett–Burman designProcess optimizationResponse surface methodology

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Area of Science:

  • Food Science and Technology
  • Materials Science
  • Chemical Engineering

Background:

  • Liposomes are versatile delivery systems.
  • Conventional liposome production often uses non-food-grade materials.
  • There is a need for safe, sustainable liposome manufacturing for the food industry.

Purpose of the Study:

  • To optimize a sustainable liposome manufacturing process using food-grade components.
  • To compare the properties of food-grade liposomes with conventionally produced ones.
  • To evaluate the suitability of food-grade liposomes for food industry applications.

Main Methods:

  • Liposomes were prepared using food-grade solvents and ingredients.
  • Physicochemical, morphological, and interfacial properties were analyzed.
  • Plackett-Burman design and response surface methodology were employed for optimization.
  • Key formulation parameters including soy lecithin, β-sitosterol, and water-in-oil (W/O) ratio were identified.

Main Results:

  • No significant differences in particle size (~196 nm) and ζ-potential (~-45 mV) were observed between food-grade and conventional liposomes.
  • Optimized manufacturing parameters were determined: 3.17 g soy lecithin, 0.25 g β-sitosterol, and a 1:2.59 W/O ratio.
  • The optimized process yielded stable liposomes with desirable characteristics.

Conclusions:

  • Sustainable liposome production using food-grade materials is feasible.
  • Food-grade liposomes possess comparable properties to conventional ones.
  • This advancement supports the safe and effective use of liposomes in the food industry, meeting regulatory standards.