Experimental observation and pressure drop modeling of plug formation in horizontal millifluidic hydraulic conveying

The hydraulic conveying of glass beads is studied in a horizontal tube. At low flow rates, plugs can be observed moving across the tube, whereas pseudoplugs can be seen at higher flow rates. A statistical analysis of the plugs' and pseudoplugs' velocities and the plugs' lengths observed is conducted. A transition of the propagation speed distribution is established when the crossing over from a plug to a pseudoplug regime is reached, where the peaked plug velocity distribution turns into a uniform pseudoplug velocity distribution. On the other hand, the statistical distribution of plug lengths exhibits a log-normal mathematical shape. The interpretation of the measured pressure drop evolution with the imposed flow rate by means of an effective viscosity shows an apparent shear-thinning effect coming from the dilution of the granular material. This approach provides a predictive tool for pressure drop calculation in the pseudoplug regime.