Fast and Massive Pixel-Level Morphology Detection by Imaging Processing for Inkjet Printing

With the rapid development of the emerging intelligent, flexible, transparent, and wearable electronic devices, such as quantum-dot-based micro light-emitting diodes (micro-LEDs), thin-film transistors (TFTs), and flexible sensors, numerous pixel-level printing technologies have emerged. Among them, inkjet printing has proven to be a useful and effective tool for consistently printing micron-level ink droplets, for instance, smaller than 50 µm, onto wearable electronic devices. However, quickly and accurately determining the printing quality, which is significant for the electronic device performance, is challenging due to the large quantity and micron size of ink droplets. Therefore, leveraging existing image processing algorithms, we have developed an effective method and software for quickly detecting the morphology of printed inks served in inkjet printing. This method is based on the edge detection technology. We believe this method can greatly meet the increasing demands for quick evaluation of print quality in inkjet printing.