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Quality by Digital Design for Developing Platform RNA Vaccine and Therapeutic Manufacturing Processes.

Adithya Nair1, Kate A Loveday1, Charlotte Kenyon1

  • 1Department of Biological and Chemical Engineering, University of Sheffield, Sheffield, UK.

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Summary

Quality by Digital Design (QbDD) uses computational models to optimize pharmaceutical manufacturing, improving upon Quality by Design (QbD). This data-driven approach enhances understanding of critical quality attributes and process parameters for efficient production.

Keywords:
Affinity chromatographyDigital twinsIn vitro transcriptionLipid nanoparticleQuality by digital designTangential flow filtrationmRNA vaccines

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Area of Science:

  • Pharmaceutical Manufacturing
  • Process Engineering
  • Computational Modeling

Background:

  • Quality by Design (QbD) is a widely adopted pharmaceutical approach.
  • Quality by Digital Design (QbDD) offers an advanced, data-driven methodology.
  • QbDD integrates computational models for enhanced process understanding.

Purpose of the Study:

  • To discuss the application of QbDD in optimizing unit operations for mRNA vaccine manufacturing.
  • To highlight QbDD's role in defining and optimizing manufacturing design spaces.
  • To showcase QbDD as a framework for disease-agnostic product development.

Main Methods:

  • Utilizing data-driven, mechanistic, or hybrid computational models.
  • Quantifying relationships between critical quality attributes (CQAs) and critical process parameters (CPPs).
  • Applying QbDD to unit operations including in vitro transcription, filtration, chromatography, and LNP formulation.

Main Results:

  • QbDD enables precise definition and optimization of manufacturing design spaces.
  • Identifies and quantifies critical process parameters impacting product quality.
  • Facilitates efficient development of complex manufacturing processes.

Conclusions:

  • QbDD provides an efficient framework for mRNA vaccine production.
  • It is particularly effective for disease-agnostic products requiring early-stage process-product characterization.
  • QbDD enhances the optimization of key unit operations in pharmaceutical manufacturing.