Waste-treating-waste: Effective heavy metals removal from electroplating wastewater by ladle slag

Ladle slag, a by-product of steelmaking, presents a valuable strategy for waste reduction and valorization in wastewater treatment. This work demonstrates the successful simultaneous removal of Al(III), B(III), Ba(II), Cr(III), Mg(II), Sr(II), Pb(II), and Zn(II), from electroplating wastewater by ladle slag. First, Cr(III) and Pb(II) removals were evaluated in single synthetic systems by analyzing the influence of pH, temperature, and ladle slag dosage. Competitive removal was observed in binary batch experiments of Cr(III) - Pb(II), achieving 88% and 96% removal, respectively, with fast kinetics following a pseudo-second-order model. The findings of XRD, SEM, EDX, and FTIR of the slag after removal helped to elucidate the synergic removal mechanism involving ladle slag dissolution, precipitation, ion exchange, and adsorption in a tight relationship with the solution pH. Lastly, ladle slag was tested in real electroplating wastewater with the aforementioned ions at concentrations ranging from <1 to 1700 mg/L. The removal was performed in two steps, the first attained the following efficiencies: 73% for Al(III), 88% for B(III), 98% for Ba(II), 80% for Cr(III), 82% for Mg(II), 99% for Pb(II), 88% for Sr(II), and 88% for Zn(II). Visual MINTEQ simulation was utilized to identify the different species of ions present during the removal process. Furthermore, the leaching tests indicated a minimal environmental risk of secondary pollution in its application. The results promote an effective and sustainable approach to wastewater treatment within the circular economy.