Bi-modified Cu-Based Catalysts for Acetylene Hydrogenation: Leveraging Dispersion and Hydrogen Spillover

Removing trace acetylene from the ethylene stream through selective hydrogenation is a crucial process in the production of polymer-grade ethylene. However, achieving high selectivity while maintaining high activity remains a significant challenge, especially for nonprecious metal catalysts. Herein, the trade-off between activity and selectivity is solved by synergizing enhanced dispersion and hydrogen spillover. Specifically, a bubbling method is proposed for preparing SiO₂-supported copper and/or bismuth carbonate with high dispersion, which is then employed to synthesize highly dispersed Bi-modified CuC-Cu catalyst. The catalyst displays outstanding catalytic performance for acetylene selective hydrogenation, achieving acetylene conversion of 100% and ethylene selectivity of 91.1% at 100 °C. The high activity originates from the enhanced dispersion, and the exceptional selectivity is due to the enhanced spillover capacity of active hydrogen from CuC to Cu, which is promoted by the Bi addition. The results offer an avenue to design efficient catalysts for selective hydrogenation from nonprecious metals.