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Multi-Objective Optimization of an Assembly Layout Using Nature-Inspired Algorithms and a Digital Human Modeling Tool
Andreas Lind1,2, V Elango1,2, L Hanson2
1Scania CV AB, Södertälje, Sweden.
Summary
This study introduces an automated factory layout planning method for Industry 5.0, integrating multi-objective optimization and digital human modeling to enhance worker well-being and system efficiency.
Area of Science:
- Manufacturing Engineering
- Operations Research
- Human Factors Engineering
Background:
- Traditional factory layout planning is slow and prone to human error.
- Existing methods often rely heavily on subjective engineer expertise.
- Industry 5.0 demands more integrated and efficient planning approaches.
Purpose of the Study:
- To develop an advanced methodology for manufacturing factory layout planning.
- To integrate multi-objective optimization with nature-inspired algorithms and digital human modeling.
- To address limitations of traditional planning methods in Industry 5.0 contexts.
Main Methods:
- Utilized multi-objective optimization focusing on worker well-being and system performance.
- Incorporated nature-inspired algorithms for efficient search and optimization.
- Employed a digital human modeling tool for realistic simulation and analysis.
Main Results:
- Demonstrated a transparent, cross-disciplinary, and automated layout planning process.
- Successfully applied the methodology to a pedal car assembly station layout case.
- Achieved objective and efficient layout planning considering dual targets.
Conclusions:
- The proposed methodology represents a significant advancement in manufacturing factory layout design.
- It offers robust multi-objective decision support for factory planning.
- Facilitates a transition towards more automated and data-driven layout design practices.

