Rheology, Strength, and Durability of Concrete and Mortar Made of Recycled Calcium Silicate Masonry

Selective demolition of building components and recycling construction demolition waste is a growing tendency as we move towards a circular construction. This study investigates the feasibility of using demolition waste from calcium silicate brick masonry as an aggregate in concrete and mortar. The purpose is to assess its impact on concrete and mortar properties, including compressive strength, durability, and workability. Silicate bricks from two demolished buildings were processed into aggregate, and laboratory experiments were conducted to evaluate concrete and mortar made with varying proportions of recycled aggregate. Results indicate that replacing natural aggregate (limestone rubble and sand) with recycled silicate brick aggregate up to 50% does not significantly compromise concrete performance, with no significant decrease in compressive strength observed. Frost resistance of the concrete made with recycled aggregate even surpasses that of reference concrete, possibly due to the lower density and higher (closed) porosity of the recycled aggregate. However, challenges such as increased water demand and loss of workability over time are noted with higher proportions of recycled aggregate. Further research is recommended to explore strategies for mitigating these challenges and to assess the effects of chemical admixtures on concrete properties. Overall, the findings suggest that recycled calcium silicate brick holds promise as a sustainable alternative for aggregate in concrete production.