Identification of Shield Tunnel Segment Joint Opening Based on Annular Seam Pressure Monitoring

Tunnels for subways and railways are a vital part of urban transportation systems, where shield tunneling using assembled segmental linings is the predominant construction approach. With increasing operation time and varying geological conditions, shield tunnels usually develop defects that compromise both structural integrity and operational safety. One common issue is the separation of segment joints that may cause water/mud penetration and corrosion. Existing inspection strategies can only detect openings after their occurrence, which cannot provide early warnings for predictive maintenance. To address this issue, this work proposes a multi-point seam contact pressure monitoring method for joint opening identification. It first derived the theoretical correlation between contact pressure distribution and segment opening; then, a finite element model was established to explore the stress and deformation responses under combined axial and bending loads. Finally, multi-point piezoelectric film sensors were implemented on a scaled segment model to validate the theoretical and numerical analyses. Results indicate that the multi-point monitoring method can effectively identify opening amounts at the segment joints with an average error of 8.8%, confirming the method's feasibility. These findings support the use of this monitoring technique for early detection and assessment of joint openings in shield tunnels.