Following the Structural Changes of Iron Oxides during Reduction under Transient Conditions

Iron is considered as attractive energy carrier in a carbon-free, circular energy economy. The reduction of iron oxide is crucial for its application as a metal fuel as it determines the efficiency of the cycle. Temperature programmed reduction of α-Fe₂O₃ was monitored by complementary X-ray absorption spectroscopy (XAS) and diffraction (XRD) to obtain the phase composition with high time resolution. Synchrotron Mössbauer spectroscopy (SMS) was additionally employed due to its high sensitivity to the different iron species. Theoretical calculations of surface and bulk adsorption processes were performed to establish the potential reaction pathways and the corresponding energy barriers. A kinetic particle model was then developed to bridge the experimental data and theoretical calculations, which reproduced the reduction onset and behavior. The reduction process was found to be strongly dependent on the heating rate in terms of the reduction window and the observed intermediate species. We propose that a core-shell mechanism determines the reaction by forming an iron layer which subsequently hinders diffusion of water out of the porous particles leading to some unreduced FeO at high temperature. This study demonstrates the need for complementary methods for describing complex heterogeneous systems and overcoming the chemical sensitivity limitations of any single method.