Enhancing durability and sustainability of industrial floors: A comparative analysis of dry-shake surface hardeners

This study investigates the development of a cost-effective and sustainable dry-shake surface hardener for enhancing the durability of industrial concrete floors. Utilizing locally sourced materials, the research aimed at not only ensuring the hardener's strength and finish but also its economic viability and environmental friendliness. Fourteen unique mixtures were formulated by altering the sand ratios and incorporating superplasticizers to optimize the composition. These mixtures underwent rigorous testing over 7, 14, and 28 days, evaluating their compressive and flexural strengths, flowability, water absorption, and impact resistance. The findings revealed that the modified floor hardener, specifically the FH-12 mixture, exhibited superior performance across all tested parameters. It showed higher compressive and flexural strengths, enhanced impact resistance, and reduced water absorption compared to other variants and commercially available hardeners. Notably, the use of finer coarse sand and the adjustment of superplasticizer quantities significantly contributed to these outcomes. This breakthrough demonstrates the potential of employing locally available materials to create a durable, cost-effective, and environmentally friendly solution for industrial flooring. The study underscores the importance of material characterization and methodical formulation in developing construction materials that meet the dual criteria of performance and sustainability. This option is preferred for its lower environmental impact and compatibility with sustainable practices, contributing to Sustainable Development Goal 9 on industry, innovation, and infrastructure. It highlights the role of floor hardeners in global sustainability efforts.