Removal of the heavy metals from copper slag by using carbonless additives

The smelting processes account for over 80 % of global copper production, generating various slags in large quantities. Most of these slags do not contain the required amounts of valuable metals to justify economic revalorization, yet the concentrations present may negatively affect the environment. In this study, heavy and potentially toxic metals were removed by keeping the liquefied slag at 1300 °C for four hours, while the metals gathering was enhanced by adding silicon-copper compounds. Crystallography, metallography, gravimetric, thermogravimetric, and differential thermal analysis were employed to characterize the slag. Electron probe microanalysis was utilized to examine the distribution of heavy and potentially toxic metals from the original copper slag to the remaining slag and mattes formed in the lower portion of the containing vessel. In all instances, concentrations of the arsenic and zinc were reduced below the detection limit. Moreover, the cumulative concentrations of six heavy metals were reduced from 2400 ppm in the initial slag to 41.7 ppm in the remaining slag when using 30 wt%Si70wt%Cu additive. All potentially valuable or toxic metals gathered in the mattes that had oxygen concentrations about 50 times lower than in the initial slag, at 0.82, 0.56, and 0.68 wt% after the mixing slag with 10 wt%Si90%Cu, 30 wt%Si70wt%Cu, and 50 wt%Si50wt%Cu additives, respectively. Investigated practices can mitigate the threat of heavy and potentially toxic metals associated with the disposal of copper slags while also enabling the recovery of valuable metals and rendering the remaining slag suitable for construction or mine backfill purposes.