How Do We Calibrate a Battery Electric Vehicle Model Based on Controller Area Network Bus Data?

Transforming an up-to-date vehicle into a measurement system is a rewarding task due to the large number of different sensors in the onboard control and diagnostic systems. These procedures are not performed by a single control unit; it is necessary to share the signal values over a communication network, to which an external device can be connected to record the real traffic. The paper aims to use these recorded data for 1 DOF longitudinal vehicle and powertrain model validation. For repeatability, three city routes are selected: plain road, smaller road grade, and higher road grade in both directions. Therefore, the drivetrain system is tested in a high load range, even with long-term recuperation. The altitude changes are recorded with a DGPS system. By the recorded measurements, the vehicle and the drivetrain model can be calibrated, such as the air drag parameters, the rolling resistances, and the efficiencies of the drivetrain. The validation criteria are defined for speed tracking, and the relative tolerance of the cumulated energy should be below 10%. At the end of the day, a developed model is ready for energetic analysis or control strategy design. The energy balance of the applied cycles is also presented to prove that.