Ladle slag-based binder for the solidification/stabilization of heavy-metal-rich industrial waste

Heavy metal pollution from industrial sources is a major environmental and health hazard on a global scale. This study introduces a solidification/stabilization method of industrial waste using a waste-based, ettringite-rich solid binder from ladle slag and gypsum for the immobilization of an industrial waste material with extremely high contents of several heavy metals. The importance of sulfate and water content on the immobilization efficiency and the use of citric acid to increase the processing time of the binder were studied. The leaching of Pb, Hg, Se, As, Cd, Cu, and Ni was measured, and X-ray powder diffraction, field-emission scanning electron microscopy, and field-emission electron probe microanalysis combined with wavelength-dispersive X-ray spectroscopy were used to analyze the structure of the hardened binder and the location of the heavy metals within. The study shows that the ladle slag/gypsum binder is suitable for the solidification/stabilization of heavy-metal-rich solid industrial waste. Hg, As, Cd, Cu, and Ni were fully immobilized in all scenarios covered in the study, whereas Pb and Se showed more complicated behaviors. The main immobilization method was encapsulation, and partial Se incorporation into ettringite was observed. The presence of citric acid increased the processing time of the binder without harming the immobilization, unless combined with low sulfate content.