Meshed, Flexible, and Self-Supported Humidity Sensors by Direct-Writing with Multifunctional Applications

Flexibility endows humidity sensors with new applications in human health monitoring except for traditionally known environmental humidity detection in recent years. In this study, a flexible, mesh-structured, and self-supported humidity sensor was designed and manufactured by direct writing in a homemade two-dimensional stepping numerical control workstation. Bacterial cellulose with humidity sensitivity and good film-forming properties was applied as the self-supporting substrate, in which conductive activated carbon and water-absorptive magnesium chloride (MgCl₂) were incorporated. The humidity sensing performance of the printed sensor was measured and optimized. Besides, the fundamental insight into the sensing mechanism of the printed humidity sensor was analyzed by a complex impedance spectrum. The multifunctional applications of the self-supported humidity sensor were demonstrated by human breathing detection, noncontact distance sensing, and speaking recognition. The simple self-supported structure combined with the meshed attribute of the flexible sensor showed large use potential in real-time monitoring of human respiration, voice detection, environmental humidity monitoring, and noncontact switches.