Studying the Structure and Viscosity of MnO-SiO₂-CaO-Al₂O₃-MgO Slag System

The relationship between slag structure and viscosity is studied, employing Raman spectroscopy for the five-component slag system of MnO-SiO₂-CaO-Al₂O₃-MgO and its subsystems. This study aims to investigate the influence of variations in slag composition on viscosity, which is crucial for optimizing industrial processes. Based on industrial slag compositions produced in a silicomanganese submerged arc furnace, 17 slags with a fixed content of MnO of 10 wt% are synthesized with varying contents of SiO₂ of 33 to 65 wt%; CaO within the range of 14 to 40 wt%; and fixed contents of Al₂O₃ and MgO of 17 and 6 wt%, respectively. The slag compositions are divided into four groups, ranging from low basicity (0.38) to high basicity (0.80), with each group containing the four slag systems of MnO-SiO₂-CaO, MnO-SiO₂-CaO-Al₂O₃, MnO-SiO₂-CaO-MgO, and MnO-SiO₂-CaO-Al₂O₃-MgO, with fixed basicity. Additionally, a five-component composition with the lowest basicity of 0.28 is considered. Raman spectroscopy measurements are performed in the wavenumber range of 200 to 1200 cm-1 using a green source laser with a 532 nm wavelength. The high-wavenumber region of the Raman spectra (800 to 1200 cm-1) is deconvoluted to quantitatively investigate the effect of each oxide on the slag structure and the degree of polymerization (DOP) of the silicate network. Results indicate that measured NBO/T increases with increasing basicity, demonstrating a reduction in DOP of the silicate structure. This depolymerization effect is more pronounced in slags containing Al₂O₃ compared to those without it. In a group of slags with similar basicity, the substitution of SiO₂ with Al₂O₃ leads to further depolymerization. In contrast, substituting CaO with MgO has little effect on the silicate structure in slags without Al₂O₃ but causes depolymerization in slags containing Al₂O₃. To study the relationship between structure and viscosity, viscosity data obtained from FactSage are used as reference values. The predictions of slag viscosity using the Raman-structure model and the NBO/T viscosity model are then compared to the FactSage results. The adjustable parameters of the Raman-structure model are re-determined using the FactSage data for the studied slag compositions. The NBO/T viscosity model employs both calculated NBO/T values from the slag compositions and measured NBO/T values from the deconvolution results. The findings of this study reveal good agreement between the predictions of the Raman-structure model and the FactSage viscosity data.