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Mortar Properties01:17

Mortar Properties

118
Mortar properties encompass a range of characteristics crucial for construction and masonry work, including workability, water retention, bond strength, durability, compressive strength, volume change, and appearance. Workability refers to mortar's ability to be easily applied and manipulated without sagging or falling off surfaces, which is important for efficient masonry unit placement and alignment. Water retention is essential to prevent the mortar from losing moisture too quickly to...
118
Reinforced Brick Masonry01:15

Reinforced Brick Masonry

1.1K
Reinforced brick masonry is an advanced construction technique that enhances the structural integrity of brick walls by incorporating steel reinforcements. These reinforcements are either placed within the hollow cores of bricks or sandwiched between two layers of masonry, known as wythes, and are then secured in place with grout. Grout is a fluid mixture composed of Portland cement, aggregate, and water, providing the necessary bonding agent for the steel and brick.
To fortify brick walls...
1.1K
Mortar01:29

Mortar

208
Mortar, a mixture of Portland cement, hydrated lime, sand, and water, is a crucial binding material in construction. Its primary function is to join masonry units together, filling gaps and ensuring a uniform distribution of weight across the structure. This helps in preventing potential weaknesses. Mortar also serves as a protective barrier against environmental elements such as water and wind, thereby safeguarding the interior of the structure. It also compensates for surface irregularities...
208
Ferrocement01:30

Ferrocement

158
Ferro-cement is a distinctive construction material that represents an innovative variant of reinforced concrete, characterized by its unique composition and the method by which it is formed. Unlike standard reinforced concrete, which relies on larger steel bars for reinforcement, ferro-cement utilizes densely packed layers of mesh or fine rods, fully encased in cement mortar. This composition allows for the creation of structures that are significantly thinner and more flexible than their...
158
Mortar Joints in Brick Masonry01:25

Mortar Joints in Brick Masonry

106
Mortar joints play a critical role in brick masonry, filling the spaces between brick to bind them together and provide structural integrity and strength. The thickness of these joints is variable, typically ranging from less than one-fourth inch to over half an inch, based on structural needs and specific applications.
The process of joint tooling is implemented as the mortar begins to harden. This technique involves compacting and shaping the mortar to enhance both the appearance and the...
106
Mortar Joint Deterioration in Masonry01:13

Mortar Joint Deterioration in Masonry

112
Mortar joint deterioration is a significant concern in masonry structures, with water accumulation in the joints leading to damage from freeze-thaw cycles. The repeated expansion of water during freezing and its melting during thawing develop and propagate cracks in the masonry joints. Eventually, this leads to the spalling of mortar from the joints, loosening masonry units and weakening the structure. The deteriorated mortar joints are also vulnerable to moisture intrusion into the walls.
The...
112

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Related Experiment Video

Updated: Jun 17, 2025

Production and Analysis of Sporosarcina pasteurii Biocement Bricks Using Custom 3D-Printed Molds for Unconfined Compression Tests
05:38

Production and Analysis of Sporosarcina pasteurii Biocement Bricks Using Custom 3D-Printed Molds for Unconfined Compression Tests

Published on: March 7, 2025

226

Enhancing Clay-Based 3D-Printed Mortars with Polymeric Mesh Reinforcement Techniques.

Sotirios Pemas1, Konstantina Sougioultzi2, Chrysoula Kouroutzidou2

  • 1Centre for Research and Technology Hellas, Information Technologies Institute, 6th km Charilaou-Thermi Road, 57001 Thessaloniki, Greece.

Polymers
|August 10, 2024
PubMed
Summary

Embedding 3D-printed polymeric meshes into clay mortars significantly improves the flexural strength of additive manufacturing constructions. This reinforcement strategy enhances structural properties in 3D printed buildings.

Keywords:
3D printing3D-printed mortars3D-printed reinforcementadditive manufacturing (AM)clay-based mortarsfused filament fabrication (FFF)innovative mortarsliquid deposition modeling (LDM)mechanical propertiessustainable construction

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Area of Science:

  • Materials Science
  • Construction Engineering
  • Additive Manufacturing

Background:

  • Additive manufacturing (AM) offers construction benefits like reduced time, cost, and design freedom.
  • Challenges in AM include poor interlayer bonding and material anisotropy, limiting mechanical performance.
  • Clay-based materials are environmentally friendly alternatives for AM in construction.

Purpose of the Study:

  • To enhance the structural properties of additive manufacturing constructions.
  • To investigate the effectiveness of embedding 3D-printed polymeric meshes in clay-based mortars.
  • To improve flexural strength in 3D printed specimens.

Main Methods:

  • Utilized optimal geometry 3D-printed polymeric meshes (PLA, ABS, PETG).
  • Embedded meshes in the interlayer direction during the 3D printing of clay-based mortars.
  • Tested mechanical properties, focusing on flexural strength.

Main Results:

  • 3D-printed specimens with embedded meshes demonstrated improved flexural strength.
  • Successful integration of polymeric mesh reinforcements was validated.
  • The study confirmed enhanced structural performance through mesh embedding.

Conclusions:

  • Embedding 3D-printed polymeric meshes is an effective strategy to enhance the mechanical properties of clay-based AM constructions.
  • This method addresses limitations in interlayer bonding and material anisotropy.
  • The findings support the use of reinforced AM for improved structural integrity in buildings.