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Surrogate Model Development for Digital Experiments in Welding
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Prediction of Coal Ash Flow Temperature Based on Gray Relational Analysis, Support Vector Regression and Genetic

Kaidi Sun1, Zhen Liu1, Haiquan An1

  • 1National Institute of Clean-and-low-carbon Energy (NICE), Beijing 102211, China.

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|August 12, 2024
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Summary

Machine learning accurately predicts coal ash flow temperature, a critical factor in entrained flow bed gasification. This new method offers superior accuracy and efficiency compared to existing software.

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Area of Science:

  • Chemical Engineering
  • Materials Science
  • Computational Science

Background:

  • Coal ash flow temperature is crucial for entrained flow bed gasification efficiency.
  • The precise relationship between coal ash composition and flow temperature is not well-established.
  • Accurate prediction of flow temperature is essential for optimizing gasification processes.

Purpose of the Study:

  • To develop a reliable and accurate predictive model for coal ash flow temperature.
  • To investigate the application of machine learning, specifically support vector regression, for this prediction.
  • To compare the performance of the developed model against traditional methods like FactSage software.

Main Methods:

  • Utilized machine learning models, including various support vector regression (SVR) approaches.
  • Developed a hybrid model combining gray relational analysis (GRA) and a genetic algorithm (GA) with SVR.
  • Evaluated model performance using metrics such as root-mean-square error (RMSE), mean absolute error (MAE), and average deviation.

Main Results:

  • The proposed GRA-GA-SVR model achieved high prediction accuracy for coal ash flow temperature.
  • Achieved a root-mean-square error of 28.37, mean absolute error of 19.48K, and average deviation of 1.58%.
  • Demonstrated significantly higher accuracy and efficiency than FactSage software, which had an MAE of 93.73K.

Conclusions:

  • The developed machine learning model is a viable and effective tool for predicting coal ash flow temperature.
  • This approach offers a more accurate and efficient alternative to conventional calculation methods.
  • The findings highlight the potential of machine learning in advancing coal chemical engineering applications.