Engineering Porosity-Tuned Chitosan Beads: Balancing Porosity, Kinetics, and Mechanical Integrity

Chitosan, a cationic natural polysaccharide derived from the deacetylation of chitin, is known for its solubility in diluted acidic solutions, biodegradability, biocompatibility, and nontoxicity. This study introduces three innovative methods for preparing various types of porous chitosan beads: solvent extraction, surfactant extraction, and substance decomposition. These methods involve the integration and subsequent extraction or decomposition of materials during the synthesis process, eliminating the need for additional steps. We used state-of-the-art characterization techniques to analyze and evaluate the chemical and physical properties of the beads, such as Fourier-transform infrared spectroscopy (FT-IR), scanning electron microscopy (SEM), X-ray diffraction (XRD), and three-dimensional (3D) computed tomography (CT) scanning. The 3D CT scans visualized and measured the porosity of different bead types, ranging from 68.4% to 39.3%. This study also evaluated the mechanical properties of the particle beads under compressive forces in both wet and dry conditions, highlighting the influence of porosity on their mechanical integrity and compression pressure behavior. The adsorptive properties of these chitosan beads were studied using methylene blue as a model pollutant, emphasizing the importance of balancing porous structure, surface area, kinetics, and structural integrity. This study paves the way for the development of environmentally sustainable polymeric beads, highlighting the crucial need to balance porosity, surface area, and structural integrity to optimize their effectiveness in real-world applications.