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Reprocessing capabilities of newly approved devices for use in surgery
Kala T Pham1, Colby J Hyland2, Andrew J Malek3
1Baylor College of Medicine, USA.
Summary
Reprocessing capabilities for new surgical devices are limited, with only 29% of general and plastic surgery devices and 14% of electrosurgical devices having this potential. Further development is needed to increase reprocessing adoption in surgery.
Area of Science:
- Medical device reprocessing
- Surgical device sustainability
- Healthcare environmental impact
Background:
- Single-use surgical devices contribute to environmental waste and increased healthcare costs.
- Reprocessing medical devices offers a potential solution for cost reduction and environmental impact mitigation.
- This study examines the reprocessing capabilities of novel surgical devices recently approved by the FDA.
Purpose of the Study:
- To investigate the reprocessing capabilities of newly FDA-approved surgical devices.
- To assess the availability of reprocessing for general, plastic, and electrosurgical devices.
- To compare the costs of single-use versus reprocessed surgical devices.
Main Methods:
- Surgical devices were identified from the FDA Releasable 510(k) Database (2018-2023).
- Devices were categorized by product codes for general/plastic surgery (GCJ) and electrosurgical (GEI) instruments.
- Data on device usage, reprocessing capabilities, and costs were extracted from public sources.
Main Results:
- Out of 658,510(k) applications, 3.8% were for surgical devices.
- Reprocessing capabilities were found in 29% of GCJ devices and 14% of GEI devices.
- Single-use GCJ and GEI devices were less expensive on average than their reprocessed counterparts ($11,314 vs $17,206 and $8,554 vs $16,134, respectively).
Conclusions:
- Reprocessing capabilities for new surgical devices are currently limited and variable.
- Enhancing the reprocessing potential of new surgical devices is crucial for wider adoption in surgical practices.
- Further research and development are needed to expand reprocessing options for surgical instruments.

