Microstructure and Mechanical Properties of As-Cast Al-10Ce-3Mg-xZn Alloys

The microstructure and mechanical properties of as-cast Al-10Ce-3Mg-xZn (x = 0, 1, 3, 5 wt.%) alloys were systematically investigated, with a focus on the effect of Zn on the Al₁₁Ce₃ reinforcing phase in the alloy. The results showed that the Al-10Ce-3Mg alloy consists of α-Al, a Chinese-script Al₁₁Ce₃ eutectic phase, and a massive Al₁₁Ce₃ primary phase. With the addition of Zn content, most of the Zn atoms are enriched in the Al₁₁Ce₃ phase to form the acicular-like Al₂CeZn₂ phase within the Al₁₁Ce₃ phase. Increasing the Zn content can increase the volume fraction of the Al₁₁Ce₃ phase. Compared to the alloy without Zn addition, the microhardness and elastic modulus of the Al₂CeZn₂-reinforced Al₁₁Ce₃ phase in the alloy with 5 wt.% Zn increased by 18.9% and 9.0%, respectively. Moreover, the room-temperature mechanical properties of Al-10Ce-3Mg alloys were significantly improved due to the addition of Zn element. The alloy containing 5 wt.% Zn had the best tensile properties with an ultimate tensile strength of 210 MPa and a yield strength of 171MPa, which were 21% and 77% higher than those of the alloy without Zn, respectively. The alloy containing 5 wt.% Zn demonstrated a superior retention ratio of tensile strength at 200-300 °C, indicating that the alloy has excellent heat resistance. The improvement in the mechanical properties is primarily attributed to second-phase strengthening and solid solution strengthening.