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Metal-Free Polymer-Based Current Collector for High Energy Density Lithium-Metal Batteries
Mintao Wan1,2, Ralph Gilles3, Jiri Vacik4
1Helmholtz Institute Ulm (HIU), 89081, Ulm, Germany.
Small (Weinheim an Der Bergstrasse, Germany)
|September 13, 2024
Summary
Researchers developed a lightweight, metal-free polymer current collector for lithium-metal batteries (LMBs). This innovation significantly reduces anode mass and improves battery performance, enhancing energy density and cycle life.
Area of Science:
- Materials Science
- Electrochemistry
- Energy Storage
Background:
- Lithium-metal batteries (LMBs) offer high energy density, but anode stability is crucial.
- Thin lithium anodes are prone to fragmentation, disrupting conductivity.
- Conventional copper current collectors are heavy and hinder uniform lithium plating.
Purpose of the Study:
- To develop a lightweight, metal-free current collector for LMBs.
- To improve the specific energy and cycle life of LMBs.
- To address limitations of traditional copper current collectors.
Main Methods:
- Fabrication of an ultra-light, 10 µm thick polymer-based current collector.
- Comparison of the specific mass of the polymer collector versus copper foil.
- Electrochemical testing of LMB cells with the novel current collector.
Main Results:
- The polymer current collector has a specific mass of 1.03 mg cm⁻², approximately 11% of copper foil.
- LMBs with the polymer collector achieved a specific energy of 448 Wh kg⁻¹, an 18% increase over copper-based cells.
- Enhanced cycle life was observed due to more homogeneous lithium deposition.
Conclusions:
- Metal-free polymer current collectors offer a viable alternative to copper for LMBs.
- This innovation significantly reduces battery mass and enhances energy density.
- The developed current collector promotes stable lithium plating, extending battery lifespan.

