Mechanism regulation over dual-atom catalyst enables high-performance oxidative alcohol esterification

The development of heterogeneous catalysts with well-defined uniform isolated or multiple active sites is of great importance for understanding catalytic performances and studying reaction mechanisms. Herein, we present a CoCu dual-atom catalyst (CoCu-DAC) where bonded Co-Cu dual-atom sites are embedded in N-doped carbon matrix with a well-defined Co(OH)CuN₆ structure. The CoCu-DAC exhibits higher catalytic activity and selectivity than the Co single-atom catalyst (Co-SAC) and Cu single-atom catalyst (Cu-SAC) counterparts in the catalytic oxidative esterification of alcohols and a variety of methyl and alkyl esters have been successfully synthesized. Kinetic studies reveal that the activation energy (29.7 kJ mol^-1) over CoCu-DAC is much lower than that over Co-SAC (38.4 kJ mol^-1) and density functional theory (DFT) studies disclose that two different mechanisms are regulated over CoCu-DAC and Co-SAC/Cu-SAC in three-step esterification of alcohols. The bonded Co-Cu and adjacent N species efficiently catalyze the elementary reactions of alcohol dehydrogenation, O₂ activation and ester formation, respectively. The stepwise alkoxy pathway (O-H and C-H scissions) is preferred for both alcohol dehydrogenation and ester formation over CoCu-DAC, while the progressive hydroxylalkyl pathway (C-H and O-H scissions) for alcohol dehydrogenation and simultaneous hemiacetal dehydrogenation are favored over Co-SAC and Cu-SAC. Characteristic peaks in the Fourier transform infrared spectroscopy analysis may confirm the formation of the metal-C intermediate and the hydroxylalkyl pathway over Co-SAC.