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Updated: Jun 13, 2025

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Three-Dimensional Reconstruction of Orbital Fractures
Published on: May 16, 2025
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Exploring 3D Printed Implants With Anti-Dropout Function to Overcome Time Constraints in Acute Orbital Fractures for
Dong Ha Park1, Jun Suk Lee, Yeon Kyo Jung
1Department of Plastic and Reconstructive Surgery, Ajou University School of Medicine, Suwon, Gyeonggi-do, Republic of Korea.
The Journal of Craniofacial Surgery
|September 16, 2024
Summary
Custom 3D-printed orbital implants effectively reconstruct facial fractures, reducing dislocation risks and improving orbital volume and exophthalmos. This patient-specific approach offers a feasible solution for acute orbital wall injuries.
Area of Science:
- Biomaterials Engineering
- Craniofacial Surgery
- Medical Imaging
Background:
- Orbital wall reconstruction is vital for significant fractures.
- Traditional planar implants risk dislocation and require screws.
- Need for improved implant designs to minimize complications.
Purpose of the Study:
- To evaluate customized 3D-printed implants for orbital wall reconstruction.
- To reduce complications and dislocation risk associated with traditional implants.
- To assess the efficacy of patient-specific implants in restoring orbital volume and reducing exophthalmos.
Main Methods:
- Prospective study of 12 Korean patients with orbital wall injuries.
- 3D printing of patient-specific implants using bioactive glass ceramics and poly-e-caprolactone.
- CT scans for pre- and post-operative measurements of orbital volume and exophthalmos.
Main Results:
- 3D implants manufactured in an average of 4.6 days.
- Significant reduction in orbital volume difference (<0.1 mL) and exophthalmos (<1 mm).
- No post-operative complications observed at 2 weeks, 3 months, and 6 months.
Conclusions:
- 3D-printed patient-specific implants are feasible and effective for acute orbital wall reconstruction.
- Customized implants restore bony orbital volumes and reduce exophthalmos.
- The novel implant design with notches enhances stability and reduces dislocation risk.

