Circular recycling concept for silver recovery from photovoltaic cells in Ethaline deep eutectic solvent

Reducing the number of stages, energy costs and carbon footprint of recycling processes is essential to overcome environmental challenges. The interest in replacing the acids used in traditional hydrometallurgical methods with deep eutectic solvents (DES), which are less toxic and more environmentally friendly, has been growing. The aim of this study is to estimate the potential use of this class of solvents in an ionometallurgical process of leaching and electrodeposition to recover silver as part of the recycling of solar panels, a major challenge of the years to come. In the present work, a circular recycling concept based on an iron redox shuttle was studied to leach and recover silver via electrodeposition. Different DESs were evaluated in combination with a hexahydrated iron(iii) chloride oxidizing agent. Ethaline DES has gained significant interest as it can attain a high silver leaching efficiency of 99.9% on crystallized silicon cell scraps at 75 °C. The promising results led to a comprehensive study of limits of this chemical system, focusing on the relation between the concentration of species (iron and water), the interfacial potential of silver (electrochemical measurements), and surface evolution (X-ray photoelectron spectroscopy analysis). Silver leaching was determined as a mixed control mechanism involving chemical and species diffusion dependence. The concentration of iron(iii) chloride appeared crucial, determining the kinetic of formation of a poorly soluble AgCl layer. Electrodeposition from leachate highlighted the need to use an oxygen-free atmosphere to produce high-quality silver. Finally, leaching at 75 °C and electrodeposition at 50 °C of silver from crystallized silicon cell scraps were demonstrated using Ethaline (1 : 2) + FeCl₃·6H₂O (0.12 mol L^-1) under an argon atmosphere.