Failure Analysis of Ni-8YSZ Electrode under Reoxidation Based on the Real Microstructure

During the operation of solid oxide fuel cells (SOFCs), the Ni-8YSZ anodes are subjected to thermal mismatch and reoxidation, accompanied by the risk of damage and failure. These damages and failures are generally induced by small defects at the microscopic level, leading to the degradation of the structural bearing capacity. Therefore, the distribution and quantification of the stresses in the real microstructure of Ni-8YSZ electrodes is essential. In this study, the real Ni-8YSZ microstructure was reconstructed based on nano-computed tomography, and the stress distribution of the real microstructure was analyzed based on the finite element method under reoxidation and different operating temperatures. The failure probability of 8YSZ at different degrees of reoxidation was evaluated according to the Weibull method, and the amount of damaged 8YSZ elements was statistically counted. The study results indicate a high level of stress in the thin necks and relatively sharp areas of the microstructure. The 8YSZ has a high failure probability at a reoxidation extent of 5-10%.