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Photometric Stereo-Based Defect Detection System for Steel Components Manufacturing Using a Deep Segmentation Network.

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Latent Diffusion Models to Enhance the Performance of Visual Defect Segmentation Networks in Steel Surface

Jon Leiñena1, Fátima A Saiz1, Iñigo Barandiaran1

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Generating synthetic images with stable diffusion models significantly enhances visual defect segmentation accuracy in manufacturing. Augmenting training data with these AI-generated images improves deep learning model performance, addressing real-world data scarcity.

Keywords:
data augmentationdefect segmentationindustrial manufacturingquality controlstable diffusion

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Area of Science:

  • Computer Vision
  • Artificial Intelligence
  • Manufacturing Technology

Background:

  • Real-world defect data for industrial components is often scarce and imbalanced, hindering the training of robust deep learning models.
  • Synthetic data generation presents a viable solution to augment limited datasets and improve model generalization.

Purpose of the Study:

  • To investigate the efficacy of state-of-the-art latent diffusion models, specifically stable diffusion, for generating synthetic defect images.
  • To enhance the robustness of visual defect segmentation in manufacturing components by utilizing AI-generated data.

Main Methods:

  • Fine-tuned stable diffusion using the LoRA (Low-Rank Adaptation) technique on the NEU-seg dataset.
  • Integrated synthetic images generated by stable diffusion into training datasets for DeepLabV3+ and FPN segmentation models at varying ratios.
  • Evaluated the impact of synthetic data augmentation on model performance using mean Intersection over Union (mIoU).

Main Results:

  • Augmenting training datasets with synthetic images generated by stable diffusion led to significant improvements in mIoU for both DeepLabV3+ and FPN models.
  • The proposed approach achieved notable gains in defect segmentation accuracy, with improvements of 5.95% and 6.85% in mIoU over models trained solely on real data.

Conclusions:

  • Latent diffusion models, such as stable diffusion, are effective tools for generating high-quality synthetic data to improve industrial defect detection.
  • Synthetic data augmentation enhances the diversity and quantity of training data, leading to more accurate and reliable visual defect segmentation in manufacturing settings.