Effect of duration and infection control barriers of light curing unit on hardness of Bulk Fill composite resin

This study aimed to investigate the impact of the duration of light curing unit (LCU) usage and the use of infection control barriers on the hardness of Bulk Fill composite resin after curing. The hypotheses were that extended usage of the LCU would not reduces its output power and resin hardness, and that the presence of polyethylene film barriers exacerbates the reduction in resin hardness.

Based on the absence or presence of polyethylene film (PE) and the number of layers used, a 3M LED curing light (EliparTM DeepCure-S; 3M ESPE, St Paul, MN, USA) was divided into three groups: PE0, PE1, and PE3. The curing light was used 30 times daily for 20 s per exposure, at frequencies of 0, 6, and 12 months. Maximum output power tests were conducted for each group of curing lights. Custom-made plastic modules were used to stack Bulk Fill composite resin (Filtek Bulk Fill Posterior Restorative; 3M ESPE) to a thickness of 4 mm. Each group of curing lights was used to cure the modules in a direct contact manner for 20 s. Vickers hardness measurements were taken at the top and bottom surfaces of the resin specimens using a digital microhardness tester. A one-way or two-way ANOVA analyzed the power of LCUs, Vickers hardness of Bulk Fill composite resin, and hardness decrease percentage across groups. Pairwise comparisons used the Tukey test (α = 0.05).

As the duration of usage increased, both the power of the curing light and the hardness of the resin significantly decreased. Significant differences were observed in power and resin hardness among the PE0, PE1, and PE3 groups. When the duration of usage was 6 months or less, only multi-layered PE films led to a significant increase in the percentage decrease of hardness of cured resin from top to bottom. However, at 12 months, both single-layer and multi-layered PE films resulted in a significant increase in the percentage decrease of hardness of cured resin from top to bottom.

The output power of the light curing unit decreases with prolonged usage, thereby failing to meet the curing requirements of Bulk Fill composite resin. The use of single-layer PE as an infection control barrier is recommended.