Investigation of the appropriate thread depth for bioabsorbable screws

The relatively low strength of bioabsorbable screws is a critical clinical issue. A shallower thread depth will increase a screw's strength, but the pull-out strength of the screw will decrease proportionally with the thread depth. We sought to provide further clarification of the relationships between (i) the thread depth and the pull-out strength, and (ii) the minor diameter and the shearing and bending strengths in bioabsorbable screws made of uncalcined and unsintered hydroxyapatite particles and poly-L-lactide (u-HA/PLLA). Seven types (thread depth from 0.1-0.7 mm) of screws with a major diameter of 4.5 mm were manufactured. Each screw type's pull-out strength was investigated using simulated bone. A shearing test and three-point bending test were both used to measure the physical strength of the screws. We then analyzed the relationships between the mechanical findings and the thread depth. The relationship between the thread depth and the pull-out strength showed a positive biphasic linear correlation with a boundary at 0.4-mm thread depth. The relationships between the minor diameter and both the shearing and bending strengths showed positive linear correlations within the range of dimensions tested. Within the scope of this study, a 0.4-mm thread depth proved to be an appropriate value that provides sufficient pull-out strength and screw strength for u-HA/PLLA screws with a 4.5-mm major diameter.