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3D Numerical Simulation for Thermal Protection of Phase Change Material-Integrated Firefighters' Turnout Gear
Susan S Xu1, Jonisha Pollard1, Weihuan Zhao2
1National Institute for Occupational Safety and Health, National Personal Protective Technology Laboratory, Pittsburgh, PA 15236, USA.
Summary
Phase change material (PCM) integrated into firefighter gear significantly enhances thermal protection. Thin PCM segments (1.0-3.0 mm) with a 60°C melting point can triple protection time against burns during fires.
Area of Science:
- Materials Science
- Biomedical Engineering
- Fire Safety Engineering
Background:
- Firefighters face severe thermal burn risks from high-heat environments.
- Existing turnout gear offers limited protection against extreme heat exposure.
- Novel materials are needed to improve firefighter safety and reduce injury.
Purpose of the Study:
- To investigate phase change material (PCM) integration in firefighters' turnout gear.
- To enhance thermal protection and reduce burn injury risk.
- To develop next-generation firefighter protective equipment.
Main Methods:
- Development of a 3D human thermal simulation model.
- Integration of phase change material (PCM) segments into simulated turnout gear.
- Analysis of thermal protection under simulated flashover and hazardous fire conditions.
Main Results:
- 3.0-mm-thick PCM segments (60°C melting point) extended skin protection time by 1-3 times under flashover conditions.
- Thinner PCM segments (1.0-3.0 mm) effectively mitigated skin temperature increase.
- PCM integration significantly improved thermal protection without substantial weight increase.
Conclusions:
- PCM-integrated turnout gear offers a viable solution for enhanced firefighter thermal protection.
- Optimized PCM thickness and melting point are crucial for effective heat management.
- Simulation results provide a foundation for developing advanced firefighter protective gear.

